End-to-End Expertise in Additive Manufacturing
We ensure the highest-quality manufactured components enabling you to de-risk innovation. Let our additive experts guide your end-to-end additive journey by partnering with us for in-house powder atomization, powder bed fusion additive production, powder lifecycle management, quality inspection, and risk mitigation.
AM impellers can offer improvements to both mechanical properties and manufacturing lead times compared to cast parts. Shortened lead times reduce downtime and improve the efficiency of inventory management programs.
Chrome-nickel stainless steel with excellent corrosion resistance in chloride brines
Nickel-base superalloy with high strength and ductility. Heat treatment per the guidelines in API 6A CRA maximizes environmental cracking resistance
Solid-solution-strengthened, nickel-base alloy with superior corrosion resistance in seawater and chloride brines
Complex valve trim is utilized to regulate pressure changes across the valve and minimize sound pressure levels. Traditional fabrication techniques often involve welding together many plates, each milled with a complex flow channel. AM parts simplify the assembly and eliminate the need for multiple welds.
Chrome-nickel stainless steel with excellent corrosion resistance in chloride brines
Nickel-base superalloy with high strength and ductility. Heat treatment per the guidelines in API 6A CRA maximizes environmental cracking resistance
Solid-solution-strengthened, nickel-base alloy with superior corrosion resistance in seawater and chloride brines
Minor pressure losses from valves and fittings accumulate in hydraulic systems and limit the efficiency of production and processing facilities. AM enables the fabrication of complex flow geometries optimized using computational fluid dynamics.
Chrome-nickel stainless steel with excellent corrosion resistance in chloride brines
Nickel-base superalloy with high strength and ductility. Heat treatment per the guidelines in API 6A CRA maximizes environmental cracking resistance
Solid-solution-strengthened, nickel-base alloy with superior corrosion resistance in seawater and chloride brines
RSS contain complex components like pressure manifolds that benefit from the design flexibility afforded by additive manufacturing. AM parts offer increased performance compared to traditional casting techniques.
Nickel-base superalloy with high strength and ductility. Heat treatment per the guidelines in API 6A CRA maximizes environmental cracking resistance
Non-magnetic cobalt-chromium-molybdenum alloy exhibiting high strength, corrosion resistance, and wear resistance
High-strength stainless steel with corrosion resistance, high strength, and superior fracture toughness
Complex fluid paths, sensitive instruments, and weight limits are inherent to measurement and formation evaluation equipment. AM enables complex, lightweight designs with properties superior to those of cast parts. Part counts in complex assemblies can be reduced to increase system reliability.
Nickel-base superalloy with high strength and ductility. Heat treatment per the guidelines in API 6ACRA maximizes environmental cracking resistance
Non-magnetic cobalt-chromium-molybdenum alloy exhibiting high strength, corrosion resistance, and wear resistance
High-strength stainless steel with corrosion resistance and superior fracture toughness
Martensitic precipitation, age-hardenable stainless alloy offering high strength and hardness with excellent corrosion resistance
Regulating flow rates and pressure drops across production zones is critical to maximizing ultimate recovery in complex wells. AM enables the construction of passive flow control devices that can serve as check valves or regulators. Operators can maximize reservoir performance without using complex assemblies.
Many drilling, completion, and production tools contain complex hydraulic systems that interface with other equipment. Assemblies previously comprised of complex networks of tubing or machined parts can be replaced by simpler AM components.
Additive manufacturing enables complex components that would be impossible to produce using traditional techniques. Efficiency is improved through optimized combustion and higher operating temperatures.
Nickel-base alloy offering exceptionally high yield, tensile, and creep-rupture properties up to 1300°F (704°C) for high-temperature applications
A fully heat treatable workhorse alloy performs well at temperatures up to 650°F (350°C) offering strength with light weight and corrosion resistance
Optimized air-fuel mixing is critical to efficient combustion. Additively manufactured parts enable a more uniform distribution of atomized fuel within the combustion chamber and complex assemblies are simplified.
Nickel-base alloy offering exceptionally high yield, tensile, and creep-rupture properties up to 1300°F (704°C) for high-temperature applications
A fully heat treatable workhorse alloy performs well at temperatures up to 650°F (350°C) offering strength with light weight and corrosion resistance
Austenitic stainless steel with corrosion resistance as well as higher tensile and creep strength
Additively manufactured blades enable higher temperature operations through the incorporation of embedded cooling channels. As-printed mechanical properties can improve performance beyond those possible with casting.
Nickel-base alloy offering exceptionally high yield, tensile, and creep-rupture properties up to 1300°F (704°C) for high-temperature applications
A fully heat treatable workhorse alloy performs well at temperatures up to 650°F (350°C) offering strength with light weight and corrosion resistance
Austenitic stainless steel with corrosion resistance as well as higher tensile and creep strength
A precise laser beam scans thin layers of metal powder to selectively melt complex geometries into fully dense parts. This process allows for the creation of fine details and complex geometries
Nickel-base alloy offering exceptionally high yield, tensile, and creep-rupture properties up to 1300°F (704°C) for high-temperature applications. Heat treatment per API 6ACRA guidelines maximizes environmental cracking resistance
A non-magnetic cobalt-chromium-molybdenum alloy exhibiting high strength, corrosion resistance, and wear resistance
High-strength stainless steel with corrosion resistance, high strength, and superior fracture toughness
Austenitic stainless steel with corrosion resistance, as well as higher tensile and creep strength
Martensitic precipitation, age-hardenable stainless alloy offering high strength and hardness with excellent corrosion resistance
To create layer-by-layer, an electron beam fuses metal particles together in the desired design to create complex structures. Faster than laser systems, the process creates a coarser finish because of more granular feed powder, but limited deformations allow for reduced support structures during builds.
A fully heat treatable workhorse alloy capable of performing at temperatures up to 650°F (350°C) offering strength with light weight and corrosion resistance
This nickel-base alloy offers exceptionally high yield, tensile, and creep-rupture properties up to 1300°F (704°C) in a weldable material with corrosion resistance
Carpenter Additive is a fully integrated metal additive manufacturing (AM) partner, working with you throughout your additive production. Success with industrial metal 3D printing requires material expertise. We have over a century of experience precisely engineering and controlling material microstructures and are at the forefront of scaling AM to qualified production in critical industries.
Our team of experts partners with customers from concept to creation to ensure success and add value throughout the AM process. We offer standard and custom powders, material handling strategies, and full contract manufacturing services with a variety of production additive systems.
From powder supply assurance to providing trusted advice, we are sought after by the technical community to solve problems and deliver more efficiency, reliability, and cost-effectiveness through superior additive material design performance and life cycle optimization of powders.
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